OPERATOR
MANUAL FOR THE D1400 "DISTRIBUTOR TESTER"
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INDEX |
ELECTRONIC
DISTRIBUTORS WITH
COIL
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ELECTRONIC TYPE DISTRIBUTORS WITHOUT COIL
A electronic distributor can be performance checked off the vehicle on the D1400 Remove the distributor. and electronic module from the vehicle. Connect the system up the same as it was on the vehicle. 3.1 Connect the D1400 black test lead to the distributor case.
Connect the D1400 red test lead to the distributor +12 Vdc (battery terminal).
Connect the terminal that would have gone to the vehicle coil to the D1400 'Green' test lead. 3.2 Set the D1400 controls as follows
a Dial-A-Tronic switch to 'Electronic without coil' b Ohmmeter settings do not apply c Standard Dwell Test Switch does not apply d Motor speed control full Off (CCW) e Motor direction CW or CCW as required by the distributor under test. f Vacuum Pump 'Off' g Ammeter switch 300ma 3.3 Turn the D1400 Main Power 'On', Turn the motor speed control full CCW. 3.4 Turn the Motor speed Control Clockwise until the motor begins to turn. The neon tube should flash indicating the number of plugs on the distributor. 3.5 Turn the motor speed control CW until the distributor is running at normal engine RPMs the flashes should indicate a stable pattern. Note the spacing of all the flashes in relation to the protractor 4,6, or 8 markers. flashes must be evenly spaced , within 3 degrees. Uneven flashes are caused by worn bushings, bent shaft or word or defective pick-up coil plate. 3.6 Vacuum tests for distributors with a mechanical vacuum advance. If the distributor has no vacuum control skip to section 3.10 . Turn the 'Vacuum ' pump switch 'On' Hold thumb tightly over the end of the 'Vacuum Hose' and adjust the "Vacuum Control 'Vacuum gauge reads 18. Now connect the hose to the distributor vacuum advance nipple. The Vacuum Gauge should return to 18 if is does not the Vacuum advance unit has a leaky diaphragm . 3.7 Turn the Vacuum control until the Vacuum Gauge reads 0 or pull the vacuum hose off of the nipple. 3.8 Vacuum advance test. With the hose or zero vacuum adjust the distributor flash to protractor zero. Gradually increase the vacuum and observe the movement of the neon flash. Replace the vacuum control or recalibrates spring tension when vacuum advance does not perform according to specified limits. any deviation over 3 degrees indicates wear in the pick-up coil plate or bearings.
3.9 To stop the test Turn the 'Motor speed control' full CCW.
Turn the D1400 'main Power' 'Off'
Disconnect
the Distributor and remove it from the Tester.
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5.1 Insure that the D1400 'Main Power' and the Motor speed control is full CCW. Connect the D1400 black test lead to the distributor case. Connect the terminal that would have gone to the vehicle coil to the D1400 'Green' test lead. 5.2 Set the D1400 controls as follows
a Dial-A-Tronic switch to 'Standard without coil' b Ohmmeter settings do not apply c Standard Dwell Test Switch to 'Points Resistance' d Motor speed control full Off (CCW) e Motor direction CW or CCW as required by the distributor under test. f Vacuum Pump 'Off' g Ammeter switch to 300 ma 5.3 POINTS RESISTANCE TEST Turn the D1400 Main Power 'On'. Rotate the Chuck by hand until the breaker points are closed and the lowest meter reading is obtained on the points test scale. Points condition is indicated on the meter . Replace the points,pigtail, or breaker plate when the meter indicates above the O.K. zone. CAM
ANGLE ADVANCE TESTS SECTION 5.4 THROUGH 5.12
5.4 Set the D1400 controls as follows
a Standard dwell Test Switch to cylinder dwell as indicated by the number of cylinders required 4,6,or 8.
b Dial-A-Tronic switch to 'Standard without coil' c Motor Power switch to 'On' FIG I
5.5 Turn the Motor speed Control Clockwise until the motor begins to turn. The neon tube should flash indicating the number of plugs on the distributor. Rotate the distributor and adjust the rotating disc neon flash to protractor zero. If the neon flashes "crawl" tighten the chuck.
5.6 Adjust the motor speed control CW until the distributor has reached normal running speed.
5.7 Observe the Cam Angle reading on the cam angle meter scale that applies to the distributor under test, over the full speed range. Variations over 3 degrees indicate a the breaker plate or worn bushings. Make this test the vacuum hose not connected to the vacuum advance chamber. 5.8 MECHANICAL ADVANCE Check distributor advance at specified speeds for START ,LOW, INT and MAX ranges. Refer to manufactures specifications for limits, or allow +/- 2 degrees. Note : the neon flash movement is always in the opposite direction of distributor movement. 5.9 VACUUM CONTROL LEAKAGE TEST Turn the 'Vacuum ' pump switch 'On' Hold thumb tightly over the end of the 'Vacuum Hose' and adjust the "Vacuum Control 'Vacuum gauge reads 18. Now connect the hose to the distributor vacuum advance nipple. The Vacuum Gauge should return to 18 if is does not the Vacuum advance unit has a leaky diaphragm . A zero reading indicates a ruptured
diaphragm. Caution always test Ford, Mercury loadmatic type distributors at 6 inches or as specified by the manufacturer. 5.10 VACUUM ADVANCE TEST - With the vacuum hose off or zero vacuum adjust the flash to protractor zero. Gradually increase the vacuum and observe the neon flash. Replace vacuum control or recalibrates spring if the advance does not perform over specified limits. Observe the cam angle over the complete vacuum advance operating range. The Cam angle should not change over the complete operating range. Any deviation over 3 degrees indicates a wear in the breaker plate or bearings. 5.11 CAM LOBE ACCURACY Note the spacing of all flashes in relation to the protractor 4,6, or 8 markers. Flashes must be evenly spaced within 3 degrees. When the spacing varies consistently between two flashes the cam lobe is worn or uneven. Uneven flashes are caused by bent shaft and a defective or worn breaker plate. FIG II
5.12 To stop the test Turn the 'Motor speed control' full CCW. Turn the D1400 'main Power' 'Off'
Disconnect the Distributor and remove it from the Tester. STANDARD
POINTS TEST COMPLETE
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STANDARD
POINTS DISTRIBUTOR WITH COIL
6.1 Insure that the D1400 'Main Power' and the 'Motor speed control is full CCW. Connect the D1400 black test lead to the distributor case. Connect the terminal that would have gone to the vehicle coil to the D1400 'Green' test lead. The coil and ballast resistor will be connected later. 6.2 Set the D1400 controls as follows
a Dial-A-Tronic switch to 'Standard without coil' b Ohmmeter settings do not apply c Standard Dwell Test Switch to 'Points Resistance' d Motor speed control full Off (CCW) e Motor direction CW or CCW as required by the distributor under test. f Vacuum Pump 'Off' g Ammeter switch to 300 ma 6.3 POINTS RESISTANCE TEST Turn the D1400 Main Power 'On'. Rotate the Chuck by hand until the breaker points are closed and the lowest meter reading is obtained on the points test scale. Points condition is indicated on the meter . Replace the points,pigtail, or breaker plate when the meter indicates above the O.K. zone. 6.6 Turn the Motor speed Control Clockwise until the motor begins to turn. The neon tube should flash indicating the number of plugs on the distributor. Rotate the distributor and adjust the rotating disc neon flash to protractor zero. If the neon flashes "crawl" tighten the chuck. 6.6 Adjust the motor speed control CW until the distributor has reached normal running speed.
Observe the Cam Angle reading on the cam angle meter scale that applies to the distributor under test, over the full speed range. Variations over 3 degrees indicate a the breaker plate or worn bushings. Make this test the vacuum hose not connected to the vacuum advance chamber. 6.7 Set the D1400 controls as follows Turn the 'Main Power' and the 'Motor Power' to 'Off' a Dial-A-Tronic switch to 'Standard with coil' b Ohmmeter settings do not apply c Standard Dwell Test Switch does not apply d Motor speed control full Off (CCW) e Motor direction CW or CCW as required by the distributor under test. f Vacuum Pump 'Off' g ammeter switch to 300 ma 6.8 Connect the coil distributor and ballast resistor as they are in the vehicle. Connect the D1400 black test lead to the distributor case Connect the D1400 'RED' test lead to the Ballast resistor or coil + lead (battery). To test the distributor with the distributor cap connect all of the spark plug leads to the spark plug load provided, up to 8 plugs. To test the distributor without the distributor cap thenconnect the coil output to spark plug number one on the spark plug load. 6.9 Turn the D1400 'Main Power'
Adjust the motor speed control CW until the distributor has reached normal running speed.
6.10 MECHANICAL ADVANCE Check distributor advance at specified speeds for START ,LOW, INT and MAX ranges. Refer to manufactures specifications for limits, or allow +/- 2 degrees. Note : the neon flash movement is always in the opposite direction of distributor movement.
6.11 VACUUM CONTROL LEAKAGE TEST Turn the 'Vacuum ' pump switch 'On' Hold thumb tightly over the end of the 'Vacuum Hose' and adjust the "Vacuum Control 'Vacuum gauge reads 18. Now connect the hose to the distributor vacuum advance nipple. The Vacuum Gauge should return to 18 if is does not the Vacuum advance unit has a leaky diaphragm . A zero reading indicates a ruptured
diaphragm. Caution always test Ford, Mercury loadmatic type distributors at 6 inches or as specified by the manufacturer. 6.12 VACUUM ADVANCE TEST - With the vacuum hose off or zero vacuum adjust the flash to protractor zero. Gradually increase the vacuum and observe the neon flash. Replace vacuum control or recalibrates spring if the advance does not perform over specified limits. FIG III
6.13 CAM LOBE ACCURACY Note the spacing of all flashes in relation to the protractor 4,6, or 8 markers. Flashes must be evenly spaced within 3 degrees. When the spacing varies consistently between two flashes the cam lobe is worn or uneven. Uneven flashes are caused by bent shaft and a defective or worn breaker plate. FIG IV
6.14 To stop the test Turn the 'Motor speed control' full CCW. Turn the D1400 'main Power' 'Off'
Disconnect
the Distributor and remove it from the Tester. STANDARD
POINTS WITH COIL
TEST COMPLETE
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CONDENSER
TEST
7.1 Insure that the D1400 'Main Power and "Motor speed control is full CCW. 7.2 Set the standard test switch to 'Capacity test' All other switches do not apply. 7.3 Connect the condenser between the D1400 'Blue' and 'Yellow test leads. 7.4 Turn on the D1400 'Main Power' The condenser capacity in micro-farads will be displayed on the capacity scale of the dwell meter. A shorted condenser will read full scale and an open or leaky condenser will read below specifications. 7.5 Condenser test complete
Turn
off the D1400 'Main power' and disconnect the condenser.
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OHMMETER
OPERATION
8.1 The D1400 incorporates a 4 range ohmmeter. To use the ohmmeter set the 'Dial-A-Tronic' switch to 'Ohmmeter'. Turn the D1400 main power 'On' and select the ohmmeter range x1 ohm, x100 ohms, x1k ohm or x10k ohms. 8.2 Connect the device to be measured between the D1400 'Blue' and 'Yellow' test leads. and read the resistance on the appropriate scale on the ohmmeter. 8.3 When complete disconnect the test leads. |
HELPFUL
TEST INSTRUCTIONS
9.1 Ford-Lincoln-Mercury double diaphragm distributors Some Ford type loadamatic distributors incorporate a Double Diaphragm type spark advance for better control of breaker plate advance characteristics. The purpose of the second diaphragm is to provide a rapid spark retard at the acceleration tip in point. The primary spark control diaphragm (next to the distributor body) operates in the same manner as a single diaphragm. The secondary diaphragm (furthest from the distributor body) is not connected to either the breaker plate or the primary diaphragm.. There is an air chamber between the two diaphragms. the secondary diaphragm is held in an outward position by straight intake manifold vacuum working against a calibrated spring. In operation the secondary diaphragm forces a quick momentary spark retard while the distributor vacuum line, carburetor vacuum passages and primary spark control diaphragm are normalizing to new pressure conditions, which develop when the carburetor spark control valve closes the manifold vacuum passage in the carburetor. when the throttle is opened for rapid acceleration, manifold vacuum drops quickly, and the spring loaded secondary diaphragm moves toward the primary control diaphragm. The resulting air pressure between the two diaphragms pushes the primary diaphragm inward, providing a fast spark retard to minimize detonation.
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Ford-Lincoln-Mercury
double diaphragm distributors
Test
procedure 9.1.1 Install and connect the distributor Test point resistance adjust the cam angle 9.1.2 Connect the vacuum hose to the primary diaphragm next to the distributor body. Check diaphragm for leakage. Set the vacuum to 18" with hose blocked by pinching; release hose and the reading should not drop below original setting. When the reading drops below the original the diaphragm is leaking and should be replaced. 9.1.3 Check the vacuum advance. Adjust the primary and secondary springs where necessary. The procedure is the same as a standard single diaphragm loadamatic type. Refer to vehicle manual for more information. FIG V
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FORD-LINCOLN-MERCURY
LOADAMATIC DISTRIBUTORS
Loadamatic distributors control the spark advance by a vacuum operated diaphragm assembly, connected to the carburetor venturi. The vacuum diaphragm is connected by a suitable linkage to the breaker plate assembly and controls the distributor timing advance, while the tension of the breaker plate springs will retract the plate and retard the spark. No centrifugal weights are used in this type of distributor, as spark timing is controlled entirely by the vacuum variation in the carburetor venturi, which is in turn controlled by throttle opening conditions. Test
Procedure 9.2.1 Install and connect the distributor. select direction Connect the D1400 black test lead to distributor case ground.
Connect the D1400 Green test lead to the points.
Set Dial-A-Tronic switch to 'standard no coil'
Turn D1400 Main power 'On'
9.2.2 Set standard tests switch to proper Dwell range 4,6,or 8
9.2.3 Turn the Motor speed Control Clockwise until the motor begins to turn. The neon tube should flash indicating the number of plugs on the distributor. Adjust motor for 200 RPM 9.2.4 Calibrate RPM Adjust points to specified cam angle variations at all speeds. reading should not vary +/- 2 degrees. 9.2.5 Connect the hose to the vacuum control. Check vacuum diaphragm for leakage at 6 inches. 9.2.6 Hold the breaker plate against the stops in full retard position and adjust the distributor neon flash to protractor zero. 9.2.7 Release the plate and check spark advance at all specified vacuum settings. When adjustment is required: Adjust the primary light spring first using the second column of vacuum specifications. Adjust the heavy spring last using the final column of vacuum specifications.
FIG VI
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FORD
ENGINE GOVERNOR SPEED TEST
9.3.1 Install the distributor in the clamp and chuck. attach the vacuum adapter to the lower fitting on the distributor housing. Turn on the vacuum pump and adjust the gauge to 6" with hose closed. Attach the hose to the distributor. 9.3.2 Set the Dial-A-Tronic switch to 'standard no coil' Turn the D1400 main power 'On' 9.3.3 Operate the distributor in the correct rotation and adjust the speed above the governed RPM range. Refer to factor specifications for governed speed setting. The vacuum will read 6'' indicating that the governor valve is in the closed position. 9.3.4 Decrease speed slowly and note the RPM reading at which the the vacuum gauge starts to drop. The indicated distributor RPM is one half of the no load cut off engine speed. The vacuum reading will be high above the governed speed and drop below governed setting. 9.3.5 Recheck speed range above and below governed RPM to obtain an accurate test. When the governor requires adjustment, stop drive motor and remove the plug which provides access to the adjusting screw in the valve assembly. 9.3.6 Rotate the distributor shaft by hand until the adjusting screw lines up with the hole adjust screw to the right to increase governed speed or to the left to decrease the governed speed. One turn in either direction will change the closing speed approximately 50 distributor RPM.
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ELECTRONIC
PICK-UP COIL
A electronic pick-up coil can be performance checked off the vehicle on the D1400 . Mount the distributor on the D1400. note the pick-up coil must produce .2 vdc to be tested on the D1400. 10.1 Connect the D1400 black test lead to the pick-up low side, see manufacture specification. Connect the pick-up coil high side to the D1400 'Yellow' test lead. 10.2 Set the D1400 controls as follows
a Dial-A-Tronic switch to 'pick-up coil' b Ohmmeter settings do not apply c Standard Dwell Test Switch does not apply d Motor speed control full Off (CCW) e Motor direction CW or CCW as required by the distributor under test. f Vacuum Pump 'Off' g Ammeter switch to 300 ma 10.3 Turn the D1400 Main Power 'On' 10.4 Turn the Motor speed Control Clockwise until the motor begins to turn. The neon tube should flash indicating the number of plugs on the distributor. 10.5 Turn the motor speed control up until the distributor is running at normal engine RPMs the flashes should indicate a stable pattern. 10.6 Note the spacing of all the flashes in relation to the protractor 4,6, or 8 markers. flashes must be evenly spaced , within 3 degrees. Uneven flashes are caused by worn bushings, bent shaft or word or defective pick-up coil plate. 10.7 Vacuum tests for distributors with a mechanical vacuum advance. If the distributor has no vacuum control skip to section 3.10. Turn the 'Vacuum ' pump switch 'On' Hold thumb tightly over the end of the 'Vacuum Hose' and adjust the "Vacuum Control 'Vacuum gauge reads 18. Now connect the hose to the distributor vacuum advance nipple. The Vacuum Gauge should return to 18 if is does not the Vacuum advance unit has a leaky diaphragm . 10.8 Turn the Vacuum control until the Vacuum Gauge reads 0 or pull the vacuum hose off of the nipple. 10.9 Vacuum advance test. With the hose or zero vacuum adjust the distributor flash to protractor zero. Gradually increase the vacuum and observe the movement of the neon flash. Replace the vacuum control or recalibrates spring tension when vacuum advance does not perform according to specified limits. any deviation over 3 degrees indicates wear in the pick-up coil plate or bearings.
10.10 To stop the test Turn the 'Motor speed control' full CCW. Turn
the D1400 'main Power' 'Off' Disconnect
the Distributor and remove it from the Tester.
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ELECTRONIC
MODULE TEST
Some electronic modules can be tested off the vehicle on the D1400 . see module manufacture specifications. 11.1 Connect the module as follows. Connect the D1400 black test lead to the module ground (-) side
Connect the D1400 Red lead to the module Battery (+) lead.
Note some electronic modules require a regulated power supply. The d1400 has a 2 amp regulated supply available from front panel test points for this purpose. Connect the module trigger or pick_up coil lead(+) to D1400 'Yellow' test lead. Connect the module Coil (output) lead to the D1400 'green' test lead. 11.2 Set the D1400 controls as follows
a Dial-A-Tronic switch to 'MODULE' b Ohmmeter settings do not apply c Standard Dwell Test Switch does not apply d Motor speed control full Off (CCW) e Motor direction CW or CCW as required by the distributor under test. f Vacuum Pump 'Off' g ammeter switch to 300 ma 11.3 Turn the D1400 Main Power 'On', Turn Motor Power 'On' 11.4 Turn the Motor speed Control Clockwise until the motor begins to turn. The neon tube should flash indicating two flashes per revolution. The D1400 produces two trigger pulses per revolution. The modules under test creates the coil drive signal that indicates the flashes on the D1400. The flashes should be uniform and not intermittent. Turn the motor speed control up until normal engine speed for the module under test is reached. 11.6 To stop the test Turn the 'Motor speed control' full CCW. Turn
the D1400 'main Power' 'Off'
Disconnect the module and
remove it from the Tester.
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MAGNETO
TYPE DISTRIBUTORS
12.0 A complete MAGNETO TYPE distributor can be checked off the vehicle on the D1400.
To test a Magneto type distributor with the distributor cap in place connect all of the spark plug leads to the spark plug load provided, up to 8 plugs.
If not using the magneto distributor cap, connect the magneto high tension lead the spark plug load number one plug. 12.1 Connect the D1400 black test lead to the distributor case. 12.3 Set the D1400 controls as follows
a Dial-A-Tronic switch to 'MAGNETO' b Ohmmeter settings do not apply c Standard Dwell Test Switch does not apply d Motor speed control full Off (CCW) e Motor direction CW or CCW as required by the distributor under test. f Vacuum pump 'Off' g Ammeter switch to 300ma 12.4 Turn the D1400 Main Power 'On', Turn the motor speed control full counterclockwise.
12.5 Turn the Motor speed Control Clockwise until the motor begins to turn. The neon tube should flash indicating the number of plugs on the MAGNETO. 12.6 Turn the motor speed control up until the MAGNETO is running at normal engine RPMs the flashes should indicate a stable pattern.
Note the spacing of all the flashes in relation to the protractor 4,6, or 8 markers. The flashes should be evenly spaced , within 3 degrees. Uneven flashes are caused by worn bushings, bent shaft or worn or defective Magneto trigger assembly. Read
the Magneto secondary (HIGH VOLTAGE) AC current on
the milliammeter at 300ma full scale.
12.7 Vacuum tests for Magnetos with a mechanical vacuum advance. If the magneto has no vacuum control skip to section 2.10 . Turn the 'Vacuum ' pump switch 'On' Hold thumb tightly over the end of the 'Vacuum Hose' and adjust the "Vacuum Control 'Vacuum gauge reads 18. Now connect the hose to the distributor vacuum advance nipple. The Vacuum Gauge should return to 18 if is does not the Vacuum advance unit has a leaky diaphragm . 12.8 Turn the Vacuum control until the Vacuum Gauge reads 0 or pull the vacuum hose off of the nipple. 12.9 Vacuum advance test. With the hose or zero vacuum adjust the distributor flash to protractor zero. Gradually increase the vacuum and observe the movement of the neon flash. Replace the vacuum control or recalibrates spring tension when vacuum advance does not perform according to specified limits. any deviation over 3 degrees indicates wear in the pick-up coil plate or bearings.
12.10 Turn the 'Motor speed control' full CCW. Turn the D1400 'main Power' 'Off' 12.11 The spark flashes may be viewed on the spark plug load assembly OR an adjustable spark gap. To use an adjustable spark gap assembly connect the ground side of the adjustable spark gap to the magneto case and the high side to the coil output. 12.12 Turn the D1400 Main Power 'On' 12.13 Turn the Motor speed Control Clockwise until the motor begins to turn. The spark gap should indicate a bright strong blue spark . A weak thin pale spark indicates a faulty coil or weak module. 12.14 To stop the test Turn the 'Motor speed control' full CCW. 12.15 To test the Magneto primary current connect the Purple test lead from the D1400 to the magnetos primary current output. Set the Ammeter switch to the 30 amp position.
12.16 Turn the Motor speed Control Clockwise until the motor begins to turn and slowly bring the Magneto to full RPM.
The ammeter should will the maximum available primary Ac current up to 30 amps. DO NOT RUN THIS TEST FOR MORE THAN 30 SECONDS TO AVOID OVERHEATING THE D1400 Ammeter LOAD. 12.17 To stop the test Turn the 'Motor speed control' full CCW. Turn the D1400 'main Power' 'Off' Disconnect
the Magneto and remove it from the Tester. MAGNETO
TEST COMPLETE
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