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PRICE
NAME OF PRODUCT

(120 Volts) $4495.00
(220 Volts) $4695.00
FOB OHIO (EX WORKS)

King Model MD-1400
Magneto Distributor Tester


 

 

 

 

Shown with MSD PRO MAG 44 and Sparkplug Assembly ( NOT included )    

Power:  120 volts AC (Available option 220 volts)
Shipping Dimensions:  31" X 22 1/2" X 31"
Shipping Weight:  145 lbs.


MD-1400 Features

   The new MD-1400 is designed to test complete magneto and distributor ignition systems. In order to facilitate this the MD-1400 can be used either on the bench or on the vehicle to test the individual components used on automotive engines as well as in many aircraft, marine and industrial engine ignition systems.

   Among the features found in the MD-1400, which enable these tests to be conducted are:

  • A heavy duty one horsepower D.C. motor with electronic speed control to drive the magneto or distributor up to 7500 rpm - which equals 15,000 rpm engine speed. A reversing switch permits clockwise - counter clockwise rotation.
  • Multiple power supplies accessible on the instrument panel to activate the various components under test.
  • A brilliant strobe xenon flash lighting with protractor for spotting worn cams, bent rotors or intermittent electronic modules.
  • A millimeter ranged 0-250 ma. and an ammeter scaled to indicate 0-25 amps.
  • A digital tachometer to accurately display the speed of the driven magneto or distributor under test.
  • An ohmmeter for measuring pickups and modules.
  • A vacuum pump system which includes the motor pump, gauge and regulator control.
  • An analog cam angle meter to display the cam angle, points resistance, and condenser capacitance and condition.
  • Selector switching for testing electronic ignitions with and without coils as well as standard systems with and without coils. Selector positions are also provided for testing modules, coils, and pick-up coils. 

Base Cabinet (Model# AC-530)



(Click for larger image)
Available as an option, at an extra cost of $575.00

OPERATOR MANUAL FOR THE D1400 "DISTRIBUTOR TESTER"                             

INDEX

GENERAL DESCRIPTION

TEST LEAD FUNCTIONS

INITIAL SETUP INSTRUCTIONS           

ELECTRONIC DISTRIBUTORS WITH  COIL    

ELECTRONIC DISTRIBUTORS WITHOUT COIL

COIL TEST

STANDARD POINTS DISTRIBUTOR NO COIL

STANDARD POINTS DISTRIBUTOR WITH COIL

CONDENSER TEST

OHMMETER OPERATION

HELPFUL EXAMPLE

FORD DOUBLE DIAPHRAGM DIST.

FORD LOADAMATIC DISTRIBUTOR

FORD GOVERNOR TYPE DISTRIBUTOR

PICK-UP COIL TEST

MODULE TEST

MAGNETO TEST

 

D1400 DISTRIBUTOR TESTER

       The D1400 distributor tester is a complete service instrument designed to check distributor performance. This manual outlines a simple distributor test procedure that can be used with electronic and standard distributors. It also outlines special tests that can be preformed on electronic modules and coils.

GENERAL DESCRIPTION

POWER SUPPLY    The D1400 distributor tester operates from 115 volts 50/60 hertz 8 amps.

DRIVE MOTOR A heavy duty motor and speed control provide a wide range of speeds (up to 7500 RPM) in both clockwise and counterclockwise directions.

VACUUM PUMP The vacuum system includes a vacuum pump and vacuum gauge with control for variable vacuum readings.

DIAL-A-TRONIC TEST SELECTOR  The DIAL-A-TRONIC test selector switch controls the operation of the test set. Ac power to the tester is controlled by a separate power On/Off switch with a pilot lamp.

       ALWAYS TURN THE MOTOR POWER 'OFF' BY TURNING THE SPEED CONTROL FULL COUNTERCLOCKWISE BEFORE TURNING TESTER ON.

       METERS

       The D1400 displays the following meters and gauges:

       DIGITAL RPM meter indicates distributor RPM 

       The CAM ANGLE meter includes condenser test, points resistance test and cam angle degree scale for 4,6,8 cylinder point dwell.

       RESISTANCE meter displays resistance values in 4 ranges  X 1 ohm, X 10 ohms, X 100 ohms and X 10k ohm.

       VACUUM GAUGE  displays vacuum

       Magneto current measures magneto primary current to 30 amps and secondary current to 300 ma.

TEST LEAD FUNCTIONS

WHITE  

BLUE

Yellow 

GREEN

RED

BLACK

HIGH TENSION

 LEAD

 25 amp. Ammeter Lead

1) Ohmmeter + lead      

2) Coil Test + lead 

3)Capacitor Test lead

1) Ohmmeter Test           Lead     

2) Coil Test Lead      

3) Capacitor Test 

    Lead

4) Pick-up Coil Test 

     Input Lead

5) Module Test 

    Output Lead

Points Input Test Lead 

 +12VDC Supply Lead

"Earth" Ground Lead

 Spark Plug Input

 20,000V\-100,000VDC

INITIAL SETUP INSTRUCTIONS

 

1.0    Turn the 'MOTOR SPEED CONTROL FULL COUNTERCLOCKWISE' and     'MAIN POWER' switch in the 'OFF position.

 

1.1    Connect the D1400 distributor tester to an AC power

         source    115volts 50/60 Hertz 8 amps

 

1.2    CAUTION DO NOT OPERATE MOTOR without a distributor

         mounted in the chuck. Select the distributor drive

         rotation BEFORE operating the motor. DO NOT REVERSE

         the motor direction with motor running. Always turn the

         speed control full counterclockwise (off) before

         reversing direction. Failure to do this may damage the

        distributor under test.

 

 

1.3    Mount the distributor in the V clamp and lower it

         into the chuck. Clamp the distributor firmly and

         align the clamp over the center position. Rotate the

         disk by hand until the clamp is properly centered and

         the disk rotates freely. Tighten distributor clamp

         knob.

 

1.4    Turn the Main power 'on' and adjust the speed control   clockwise until the   distributor is turning at a slow speed     to check for good alignment.

 

1.5    Turn the Main Power and the motor speed control full counterclockwise.  Continue testing by going to the section best describing the type 

         of distributor under test. These are as follows:

 

         Section 2.0 Electronic distributor with coil

 

         Section 3.0 Electronic distributor without coil.

 

         Section 4.0 coil test

 

         Section 5.0 standard points distributor without coil

 

         Section 6.0 standard points distributor with coil

 

         Section 7.0 Standard condenser test

 

         Section 8.0 Ohmmeter operation

 

         Section 9.0 Helpful test instructions

      

         Section 10.0 Magneto testing.

 

 

ELECTRONIC TYPE DISTRIBUTORS WITH COIL

 

2.0  A complete electronic distributor can be checked

       performance off the vehicle on the D1400. Remove the

       distributor cap (not required) coil, primary

       ballast resistor and electronic module from the

       vehicle. If a cable resistor is used replace it with a

       fixed resistor of the same value and wattage. Connect

       the system up the same as it was on the vehicle.

 

2.1    Connect the D1400 black test lead to the distributor case.

 

         Connect the D1400 red test lead to the distributor

        +12 Vdc (battery terminal).

 

2.2    To test the distributor with the distributor cap   connect all of the spark plug leads to the spark plug load provided, up to 8 plugs.

 

       If not using the distributor cap, connect the distributor cap then connect the coil spark lead to the spark plug load number one plug. If the distributor has an integral coil (GM HEI)  then all of the plug leads must connected  to the spark plug load.

 

2.3    Set the D1400 controls as follows

      

       a    Dial-A-Tronic switch to 'Electronic with coil'

       b    Ohmmeter settings do not apply

       c    Standard Dwell Test Switch does not apply

       d    Motor speed control full Off (CCW)

       e    Motor direction CW or CCW as required by the

            distributor under test.

       f    Vacuum pump   'Off'

       g    Ammeter switch 300 ma

 

2.4    Turn the D1400 Main Power 'On',  Turn the motor speed   control full counterclockwise.

      

2.5    Turn the Motor speed Control Clockwise until the motor

         begins to turn. The neon tube should flash indicating the

         number of plugs on the distributor.

 

2.6    Turn the motor speed control up until the  distributor is

         running at normal engine RPMs the flashes should indicate a

         stable pattern. 

 

Note the spacing of all the flashes in relation to the protractor 4,6, or 8 markers. flashes must be evenly spaced , within 3 degrees. Uneven flashes are caused by worn bushings, bent shaft or word or defective pick-up coil plate.

      

               

2.7    Vacuum tests for distributors with a mechanical vacuum

       advance. If the distributor has no vacuum control skip

       to section  2.10  .

 

       Turn the 'Vacuum ' pump switch 'On' Hold thumb tightly over

       the end of the 'Vacuum Hose' and adjust the "Vacuum Control

       'Vacuum gauge reads 18.  Now connect the hose to the

       distributor vacuum advance nipple. The Vacuum Gauge should

       return to 18 if is does not the Vacuum advance unit has

       a leaky diaphragm .

 

2.8    Turn the Vacuum control until the Vacuum Gauge reads 0 or

         pull the vacuum hose off of the nipple.

 

2.9    Vacuum advance test.

         With the hose or zero vacuum adjust the distributor flash

         to protractor zero. Gradually increase the vacuum and

         observe the movement of the neon flash. Replace the vacuum

         control or recalibrates spring tension when vacuum

         advance does not perform according to specified limits.

         any deviation over 3 degrees indicates wear in the pick-up

         coil plate or bearings.

      

2.10   Turn the 'Motor speed control' full CCW.

          Turn the D1400 'main Power' 'Off'

 

2.11   View the spark flashes on the spark plug load assembly OR    

          connect an adjustable spark gap to the coil or distributor     

          output and connect the ground side of the adjustable

          spark gap to the distributor case.

 

2.12   Turn the D1400 Main Power 'On'

 

2.13   Turn the Motor speed Control Clockwise until the motor

          begins to turn. The spark gap should indicate a bright

          strong blue spark . A weak thin pale spark indicates a

          faulty coil or weak module.

 

2.14   To stop the test Turn the 'Motor speed control' full CCW.

          Turn the D1400 'main Power' 'Off'

 

       Disconnect the Distributor and remove it from the Tester.

 

                Electronic Distributor test complete

 

ELECTRONIC TYPE DISTRIBUTORS WITHOUT COIL

 

 

       A electronic distributor can be performance

       checked off the vehicle on the D1400 Remove the

       distributor. and electronic module from the

       vehicle. Connect the system up the same as it was on the

       vehicle.

 

3.1    Connect the D1400 black test lead to the distributor

         case.

 

         Connect the D1400 red test lead to the distributor

         +12 Vdc (battery terminal).

 

         Connect the terminal that would have gone to the vehicle

         coil to the D1400 'Green' test lead.

 

3.2    Set the D1400 controls as follows

      

       a    Dial-A-Tronic switch to 'Electronic without coil'

       b    Ohmmeter settings do not apply

       c    Standard Dwell Test Switch does not apply

       d    Motor speed control full Off (CCW)

       e    Motor direction CW or CCW as required by the

            distributor under test.

          Vacuum Pump 'Off'

       g    Ammeter switch 300ma

 

3.3    Turn the D1400 Main Power 'On',  Turn the motor speed   control full CCW.

 

3.4    Turn the Motor speed Control Clockwise until the motor

       begins to turn. The neon tube should flash indicating the

       number of plugs on the distributor.

 

3.5    Turn the motor speed control CW until the  distributor is

       running at normal engine RPMs the flashes should indicate a

       stable pattern.

       Note the spacing of all the flashes in relation to the

       protractor 4,6, or 8 markers. flashes must be evenly

       spaced , within 3 degrees. Uneven flashes are caused by

       worn bushings, bent shaft or word or defective pick-up

       coil plate.

 

3.6    Vacuum tests for distributors with a mechanical vacuum

       advance. If the distributor has no vacuum control skip

       to section  3.10  .

 

       Turn the 'Vacuum ' pump switch 'On' Hold thumb tightly over

       the end of the 'Vacuum Hose' and adjust the "Vacuum Control

       'Vacuum gauge reads 18.  Now connect the hose to the

       distributor vacuum advance nipple. The Vacuum Gauge should

       return to 18 if is does not the Vacuum advance unit has

       a leaky diaphragm .

 

3.7    Turn the Vacuum control until the Vacuum Gauge reads 0 or

       pull the vacuum hose off of the nipple.

 

3.8    Vacuum advance test.

       With the hose or zero vacuum adjust the distributor flash

       to protractor zero. Gradually increase the vacuum and

       observe the movement of the neon flash. Replace the vacuum

       control or recalibrates spring tension when vacuum

       advance does not perform according to specified limits.

       any deviation over 3 degrees indicates wear in the pick-up

       coil plate or bearings.

      

3.9    To stop the test Turn the 'Motor speed control' full CCW.

 

       Turn the D1400 'main Power' 'Off'

 

       Disconnect the Distributor and remove it from the Tester.

        

 

COIL TEST

 

4.1    Insure that the D1400 'Main power ' is 'Off'.

 

4.2    Insure the motor speed control full CCW

 

4.3    Connect the coil up as follow

 

       a     Connect the coil + side (battery) to the

               D1400 'BLUE' test lead.

       b     Connect the coil - side (points or module) to the

               D1400  'Yellow ' test lead

       c     Connect the D1400 High Tension lead (red) to the

              the coil high tension output.

 

4.4    Set the D1400 controls as follows

      

       a    Dial-A-Tronic switch to 'Coil Test'

       b    Ohmmeter settings do not apply

       c    Standard Dwell Test Switch does not apply

       d    Motor speed control full Off (CCW)

       e    Motor direction CW or CCW .

 

4.5    Turn the D1400 Main Power 'On'

 

4.6    Turn the Motor speed Control Clockwise until the motor

       begins to turn. The neon tube should flash indicating the

       the coil is working . There should be two equally spaced

       marks on the neon tube. A good coil will produce  uniform

       marks on the neon display.

 

4.7    To stop the test Turn the 'Motor speed control' full CCW.

       Turn the D1400 'main Power' 'Off'

 

       Disconnect the coil and remove it from the Tester.

 

 STANDARD POINTS DISTRIBUTOR WITHOUT COIL

 

5.1    Insure that the D1400 'Main Power' and the Motor speed control is full CCW.

 

       Connect the D1400 black test lead to the distributor

       case.

 

       Connect the terminal that would have gone to the vehicle

       coil to the D1400 'Green' test lead.

 

5.2    Set the D1400 controls as follows

      

       a    Dial-A-Tronic switch to 'Standard without coil'

       b    Ohmmeter settings do not apply

       c    Standard Dwell Test Switch to 'Points Resistance'

       d    Motor speed control full Off (CCW)

       e    Motor direction CW or CCW as required by the

            distributor under test.

       f    Vacuum Pump 'Off'

       g    Ammeter switch to 300 ma

 

5.3    POINTS RESISTANCE TEST

 

       Turn the D1400 Main Power 'On'.

       Rotate the Chuck by hand until the breaker points are

       closed and the lowest meter reading is obtained on the

       points test scale.

       Points condition is indicated on the meter . Replace the

       points,pigtail, or breaker plate when the meter indicates

       above the O.K. zone.

 

CAM ANGLE ADVANCE TESTS SECTION 5.4 THROUGH 5.12

 

5.4    Set the D1400 controls as follows

      

       a    Standard dwell Test Switch to cylinder dwell as

            indicated by the number of cylinders required

            4,6,or 8.

      

       b    Dial-A-Tronic switch to 'Standard without coil'

 

       c    Motor Power switch to 'On'

 

 

       FIG I

 

 

5.5    Turn the Motor speed Control Clockwise until the motor

       begins to turn. The neon tube should flash indicating the

       number of plugs on the distributor.

 

       Rotate the distributor and adjust the rotating disc neon

       flash to protractor zero. If the neon flashes "crawl"

       tighten the chuck.

      

5.6   Adjust the motor speed control CW until the distributor

       has reached normal running speed.

   

5.7    Observe the Cam Angle reading on the cam angle meter

       scale that applies to the distributor under test, over

       the full speed range. Variations over 3 degrees indicate a

       the breaker plate or worn bushings. Make this test the

       vacuum hose not connected to the vacuum advance chamber.

 

5.8    MECHANICAL ADVANCE Check distributor advance at specified

       speeds for START ,LOW, INT and MAX ranges. Refer to

       manufactures specifications for limits, or allow +/- 2

       degrees. Note : the neon flash movement is always in the

       opposite direction of distributor movement.

 

5.9    VACUUM CONTROL LEAKAGE TEST

       Turn the 'Vacuum ' pump switch 'On' Hold thumb tightly over

       the end of the 'Vacuum Hose' and adjust the "Vacuum Control

       'Vacuum gauge reads 18.  Now connect the hose to the

       distributor vacuum advance nipple. The Vacuum Gauge should

       return to 18 if is does not the Vacuum advance unit has

       a leaky diaphragm . A zero reading indicates a ruptured

       diaphragm. Caution always test Ford, Lincoln ,and

       Mercury loadmatic type distributors at 6 inches or as

       specified by the manufacturer.

 

5.10   VACUUM ADVANCE TEST - With the vacuum hose off or zero

       vacuum adjust the flash to protractor zero. Gradually

       increase the vacuum and observe the neon flash. Replace

       vacuum control or recalibrates spring if the advance does

       not perform over specified limits. Observe the cam angle

       over the complete vacuum advance operating range. The Cam

       angle should not change over the complete operating range.

       Any deviation over 3 degrees indicates a wear in the

       breaker plate or bearings.

 

5.11   CAM LOBE ACCURACY  Note the spacing of all flashes in

       relation to the protractor 4,6, or 8 markers. Flashes

       must be evenly spaced within 3 degrees. When the spacing

       varies consistently between two flashes the cam lobe is

       worn or uneven. Uneven flashes are caused by bent shaft

        and a defective or worn breaker plate.

 

       FIG  II

 

 

      

5.12   To stop the test Turn the 'Motor speed control' full CCW.

          Turn the D1400 'main Power' 'Off'

 

       Disconnect the Distributor and remove it from the Tester.

 

STANDARD POINTS TEST COMPLETE

 

 

STANDARD POINTS DISTRIBUTOR WITH COIL

 

6.1    Insure that the D1400 'Main Power' and the 'Motor speed control is full CCW.

 

         Connect the D1400 black test lead to the distributor

         case.

 

         Connect the terminal that would have gone to the vehicle

         coil to the D1400 'Green' test lead.   The coil and ballast

         resistor will be connected later.

 

6.2    Set the D1400 controls as follows

      

       a    Dial-A-Tronic switch to 'Standard without coil'

       b    Ohmmeter settings do not apply

       c    Standard Dwell Test Switch to 'Points Resistance'

       d    Motor speed control full Off (CCW)

       e    Motor direction CW or CCW as required by the

            distributor under test.

       f    Vacuum Pump 'Off'

       g    Ammeter switch to 300 ma

 

6.3    POINTS RESISTANCE TEST

 

       Turn the D1400 Main Power 'On'.

       Rotate the Chuck by hand until the breaker points are

       closed and the lowest meter reading is obtained on the

       points test scale.

       Points condition is indicated on the meter . Replace the

       points,pigtail, or breaker plate when the meter indicates

       above the O.K. zone.

 

6.6    Turn the Motor speed Control Clockwise until the motor

       begins to turn. The neon tube should flash indicating the

       number of plugs on the distributor.

 

       Rotate the distributor and adjust the rotating disc neon

       flash to protractor zero. If the neon flashes "crawl"

       tighten the chuck.

 

6.6   Adjust the motor speed control CW until the distributor

       has reached normal running speed.

   

       Observe the Cam Angle reading on the cam angle meter

       scale that applies to the distributor under test, over

       the full speed range. Variations over 3 degrees indicate a

       the breaker plate or worn bushings. Make this test the

       vacuum hose not connected to the vacuum advance chamber.

 

6.7    Set the D1400 controls as follows

 

       Turn the 'Main Power' and the 'Motor Power' to 'Off'

 

       a    Dial-A-Tronic switch to 'Standard with coil'

       b    Ohmmeter settings do not apply

       c    Standard Dwell Test Switch does not apply

       d    Motor speed control full Off (CCW)

       e    Motor direction CW or CCW as required by the

            distributor under test.

       f    Vacuum Pump 'Off'

       g    ammeter switch to 300 ma

 

6.8    Connect the coil distributor and ballast resistor as they

       are in the vehicle.

 

       Connect the D1400 black test lead to the distributor case

 

       Connect the D1400 'RED' test lead to the Ballast resistor

       or coil + lead (battery).

 

       To test the distributor with the distributor cap   connect all of the spark plug leads to the spark plug load    provided, up to 8 plugs.

 

       To test the distributor without the distributor cap thenconnect the coil output to spark plug number one on the spark plug load.

 

6.9    Turn the D1400 'Main Power'

      

         Adjust the motor speed control CW until the distributor

         has reached normal running speed.

 

6.10   MECHANICAL ADVANCE Check distributor advance at specified

         speeds for START ,LOW, INT and MAX ranges. Refer to

         manufactures specifications for limits, or allow +/- 2

         degrees. Note : the neon flash movement is always in the

         opposite direction of distributor movement.

  

6.11   VACUUM CONTROL LEAKAGE TEST

         Turn the 'Vacuum ' pump switch 'On' Hold thumb tightly over

         the end of the 'Vacuum Hose' and adjust the "Vacuum Control

         'Vacuum gauge reads 18.  Now connect the hose to the

         distributor vacuum advance nipple. The Vacuum Gauge should

         return to 18 if is does not the Vacuum advance unit has

         a leaky diaphragm . A zero reading indicates a ruptured

         diaphragm. Caution always test Ford, Lincoln ,and

         Mercury loadmatic type distributors at 6 inches or as

         specified by the manufacturer.

 

6.12   VACUUM ADVANCE TEST - With the vacuum hose off or zero

          vacuum adjust the flash to protractor zero. Gradually

          increase the vacuum and observe the neon flash. Replace

          vacuum control or recalibrates spring if the advance does

          not perform over specified limits.

 

       FIG III      

 

 

 

 

 

6.13   CAM LOBE ACCURACY  Note the spacing of all flashes in

          relation to the protractor 4,6, or 8 markers. Flashes

          must be evenly spaced within 3 degrees. When the spacing

          varies consistently between two flashes the cam lobe is

          worn or uneven. Uneven flashes are caused by bent shaft

          and a defective or worn breaker plate.

 

       FIG IV

 

 

 

 

6.14   To stop the test Turn the 'Motor speed control' full CCW.

          Turn the D1400 'main Power' 'Off'

 

 

       Disconnect the Distributor and remove it from the Tester.

 

STANDARD POINTS  WITH COIL  TEST COMPLETE

 

 

CONDENSER TEST

 

7.1    Insure that the D1400 'Main Power and "Motor speed control   is full CCW.

 

7.2    Set the standard test switch to 'Capacity test'

       All other switches do not apply.

 

7.3    Connect the condenser between the D1400 'Blue' and 'Yellow

       test leads.

 

7.4    Turn on the D1400 'Main Power'

 

       The condenser  capacity in micro-farads will be displayed

       on the capacity scale of the dwell meter.

 

       A shorted condenser will read full scale and an open or

       leaky condenser will read below specifications.

 

7.5    Condenser test complete

 

Turn off the D1400 'Main power' and disconnect the

condenser.

 

OHMMETER OPERATION

 

8.1    The D1400 incorporates a 4 range ohmmeter.

       To use the ohmmeter set the 'Dial-A-Tronic' switch to

       'Ohmmeter'.

 

       Turn the D1400 main power 'On' and select the ohmmeter

       range x1 ohm, x100 ohms, x1k ohm or x10k ohms.

 

8.2    Connect the device to be measured between the D1400

       'Blue' and 'Yellow' test leads. and read the resistance

       on the appropriate scale on the ohmmeter.

 

8.3    When complete disconnect the test leads.

 

HELPFUL TEST INSTRUCTIONS

 

9.1    Ford-Lincoln-Mercury double diaphragm distributors

 

            Some Ford type loadamatic distributors incorporate a

       Double Diaphragm type spark advance for better control of

       breaker plate advance characteristics. The purpose of the

       second diaphragm is to provide a rapid spark retard at the

       acceleration tip in point. The primary spark control

       diaphragm (next to the distributor body) operates in the

       same manner as a single diaphragm. The secondary diaphragm

       (furthest from the distributor body) is not connected to

       either the breaker plate or the primary diaphragm.. There

       is an air chamber between the two diaphragms. the secondary

       diaphragm is held in an outward position by straight intake

       manifold vacuum working against a calibrated spring.

 

            In operation the secondary diaphragm forces a quick

       momentary spark retard while the distributor vacuum line,

       carburetor vacuum passages and primary spark control

       diaphragm are normalizing to new pressure conditions, which

       develop when the carburetor spark control valve closes the

       manifold vacuum passage in the carburetor. when the

       throttle is opened for rapid acceleration, manifold

       vacuum drops quickly, and the spring loaded secondary

       diaphragm moves toward the primary control diaphragm. The

       resulting air pressure between the two diaphragms

       pushes the primary diaphragm inward, providing a fast spark

       retard to minimize detonation.

          

 

Ford-Lincoln-Mercury double diaphragm distributors

 

 

Test procedure

 

9.1.1  Install and connect the distributor Test point resistance

       adjust the cam angle

 

9.1.2  Connect the vacuum hose to the primary diaphragm next to

       the distributor body. Check diaphragm for leakage. Set the

       vacuum to 18" with hose blocked by pinching; release hose

       and the reading should not drop below original setting.

       When the reading drops below the original the diaphragm is

       leaking and should be replaced.

 

9.1.3  Check the vacuum advance. Adjust the primary and secondary

       springs where necessary. The procedure is the same as a

       standard single diaphragm loadamatic type. Refer to vehicle

       manual for more information.

 

       FIG V

 

 

 

 

FORD-LINCOLN-MERCURY        LOADAMATIC DISTRIBUTORS

      

 

       Loadamatic distributors control the spark advance by a

       vacuum operated diaphragm assembly, connected to the

       carburetor venturi. The vacuum diaphragm is connected by a

       suitable linkage to the breaker plate assembly and controls

       the distributor timing advance, while the tension of the

       breaker plate springs will retract the plate and retard the

       spark. No centrifugal weights are used in this type of

       distributor, as spark timing is controlled entirely by

       the vacuum variation in the carburetor venturi, which is in

       turn controlled by throttle opening conditions.

 

Test Procedure

9.2.1  Install and connect the distributor. select direction

       Connect the D1400 black test lead to distributor case ground.

      

       Connect the D1400 Green test lead to the points.

      

       Set Dial-A-Tronic switch to 'standard no coil'

      

       Turn D1400 Main power  'On'

      

9.2.2  Set standard tests switch to proper Dwell range 4,6,or 8

      

 

9.2.3  Turn the Motor speed Control Clockwise until the motor

       begins to turn. The neon tube should flash indicating the

       number of plugs on the distributor.

 

       Adjust motor for 200 RPM

 

9.2.4  Calibrate RPM Adjust points to specified cam angle

       variations at all speeds. reading should not vary +/-

       2 degrees.

 

9.2.5  Connect the hose to the vacuum control. Check vacuum

       diaphragm for leakage at 6 inches.

 

9.2.6  Hold the breaker plate against the stops in full retard

       position and adjust the distributor neon flash to

       protractor zero.

 

9.2.7 Release the plate and check spark advance at all specified

       vacuum settings.

 

       When adjustment is required:

 

       Adjust the primary light spring first using the second

       column of vacuum specifications.

 

       Adjust the heavy spring last using the final column of

       vacuum specifications.

 

      

       FIG VI

 

 

FORD ENGINE GOVERNOR SPEED TEST

 

9.3.1  Install the distributor in the clamp and chuck. attach the

       vacuum adapter to the lower fitting on the distributor

       housing. Turn on the vacuum pump and adjust the gauge to 6"

       with hose closed. Attach the hose to the distributor.

 

9.3.2  Set the Dial-A-Tronic switch to 'standard no coil'

       Turn the D1400 main power 'On'

 

9.3.3  Operate the distributor in the correct rotation and

       adjust the speed above the governed RPM range.

       Refer to factor specifications  for governed speed

       setting. The vacuum will read 6'' indicating that

       the governor valve is in the closed position.

 

9.3.4  Decrease speed slowly and note the RPM reading at which the

       the vacuum gauge starts to drop. The indicated distributor

       RPM is one half of the no load cut off engine speed.

       The vacuum reading will be high above the governed speed

       and drop below governed setting.

 

9.3.5  Recheck speed range above and below governed RPM to 

       obtain an accurate test. When the governor requires

       adjustment, stop drive motor and remove the plug which

       provides access to the adjusting screw in the valve

       assembly.

 

9.3.6  Rotate the distributor shaft by hand until the adjusting

       screw lines up with the hole adjust screw to the right to

       increase governed speed or to the left to decrease the

       governed speed. One turn in either direction will change

       the closing speed approximately 50 distributor RPM.

 

 

 

ELECTRONIC PICK-UP COIL

 

            A electronic pick-up coil can be performance

       checked off the vehicle on the D1400 . Mount the

       distributor on the D1400.   note the pick-up coil

       must produce .2 vdc to be tested on the D1400.

 

10.1   Connect the D1400 black test lead to the pick-up

       low side, see manufacture specification.

       Connect the pick-up coil high side to the D1400

       'Yellow' test lead.

 

10.2   Set the D1400 controls as follows

      

       a    Dial-A-Tronic switch to 'pick-up coil'

       b    Ohmmeter settings do not apply

       c    Standard Dwell Test Switch does not apply

       d    Motor speed control full Off (CCW)

       e    Motor direction CW or CCW as required by the

            distributor under test.

       f    Vacuum Pump 'Off'

       g    Ammeter switch to 300 ma

 

10.3   Turn the D1400 Main Power 'On'

 

10.4   Turn the Motor speed Control Clockwise until the motor

       begins to turn. The neon tube should flash indicating the

       number of plugs on the distributor.

 

10.5   Turn the motor speed control up until the  distributor is

       running at normal engine RPMs the flashes should indicate a

       stable pattern.

 

10.6   Note the spacing of all the flashes in relation to the

       protractor 4,6, or 8 markers. flashes must be evenly

       spaced , within 3 degrees. Uneven flashes are caused by

       worn bushings, bent shaft or word or defective pick-up

       coil plate.

 

10.7   Vacuum tests for distributors with a mechanical vacuum

       advance. If the distributor has no vacuum control skip

       to section  3.10.

 

       Turn the 'Vacuum ' pump switch 'On' Hold thumb tightly over

       the end of the 'Vacuum Hose' and adjust the "Vacuum Control

       'Vacuum gauge reads 18.  Now connect the hose to the

       distributor vacuum advance nipple. The Vacuum Gauge should

       return to 18 if is does not the Vacuum advance unit has

       a leaky diaphragm .

 

10.8   Turn the Vacuum control until the Vacuum Gauge reads 0 or

       pull the vacuum hose off of the nipple.

 

10.9   Vacuum advance test.

       With the hose or zero vacuum adjust the distributor flash

       to protractor zero. Gradually increase the vacuum and

       observe the movement of the neon flash. Replace the vacuum

       control or recalibrates spring tension when vacuum

       advance does not perform according to specified limits.

       any deviation over 3 degrees indicates wear in the pick-up

       coil plate or bearings.

      

10.10  To stop the test Turn the 'Motor speed control' full CCW.

 

Turn the D1400 'main Power' 'Off'

 

Disconnect the Distributor and remove it from the Tester.

 

ELECTRONIC MODULE TEST

 

           Some electronic modules can be tested

          off the vehicle on the D1400 . 

          see module manufacture specifications.

 

11.1   Connect the module as follows.

 

       Connect the D1400 black test lead to the module

       ground (-) side

      

       Connect the D1400 Red lead to the module Battery (+) lead.

 

       Note some electronic modules require a regulated power supply. The d1400 has a 2 amp regulated supply available from front panel test points for this purpose.

 

       Connect the module trigger or pick_up coil lead(+) to

       D1400  'Yellow' test lead.

 

       Connect the module Coil (output) lead to the D1400

       'green' test lead.

 

11.2   Set the D1400 controls as follows

      

       a    Dial-A-Tronic switch to 'MODULE'

       b    Ohmmeter settings do not apply

       c    Standard Dwell Test Switch does not apply

       d    Motor speed control full Off (CCW)

       e    Motor direction CW or CCW as required by the

            distributor under test.

       f    Vacuum Pump 'Off'

       g    ammeter switch to 300 ma

 

11.3   Turn the D1400 Main Power 'On',  Turn Motor Power 'On'

 

11.4   Turn the Motor speed Control Clockwise until the motor

       begins to turn. The neon tube should flash indicating

       two flashes per revolution.  The D1400 produces two trigger

       pulses per revolution. The modules under test creates

       the coil drive signal that indicates the flashes on the

       D1400. The flashes should be uniform and not intermittent.

       Turn the motor speed control up until normal engine speed

       for the module under test is reached.

 

11.6   To stop the test Turn the 'Motor speed control' full CCW.

 

Turn the D1400 'main Power' 'Off'

 

       Disconnect the module and remove it from the Tester.

 

MAGNETO TYPE DISTRIBUTORS

 

12.0  A complete MAGNETO TYPE distributor can be checked

         off the vehicle on the D1400. 

      

       To test a Magneto type distributor with the distributor cap in place connect all of the spark plug leads to the spark plug load provided, up to 8 plugs.

      

      If not using the magneto distributor cap, connect the   magneto high tension lead the spark plug load number one plug.

 

12.1   Connect the D1400 black test lead to the distributor case.

 

12.3   Set the D1400 controls as follows

      

       a    Dial-A-Tronic switch to 'MAGNETO'

       b    Ohmmeter settings do not apply

       c    Standard Dwell Test Switch does not apply

       d    Motor speed control full Off (CCW)

       e    Motor direction CW or CCW as required by the

            distributor under test.

       f    Vacuum pump   'Off'

       g    Ammeter switch to 300ma

 

12.4   Turn the D1400 Main Power 'On',  Turn the motor speed   control full counterclockwise.

      

12.5   Turn the Motor speed Control Clockwise until the motor

       begins to turn. The neon tube should flash indicating the

       number of plugs on the MAGNETO.

 

12.6   Turn the motor speed control up until the  MAGNETO is

       running at normal engine RPMs the flashes should indicate a

       stable pattern.

 

      Note the spacing of all the flashes in relation to the protractor 4,6, or 8 markers.  The flashes should be evenly spaced , within 3 degrees. Uneven flashes are caused by worn bushings, bent shaft or worn or defective Magneto trigger assembly.

 

Read the Magneto secondary (HIGH VOLTAGE) AC current

on the milliammeter at 300ma full scale.

 

                        

12.7   Vacuum tests for Magnetos with a mechanical vacuum

          advance. If the magneto has no vacuum control skip

          to section  2.10  .

 

         Turn the 'Vacuum ' pump switch 'On' Hold thumb tightly over

         the end of the 'Vacuum Hose' and adjust the "Vacuum Control

         'Vacuum gauge reads 18.  Now connect the hose to the

         distributor vacuum advance nipple. The Vacuum Gauge should

         return to 18 if is does not the Vacuum advance unit has

         a leaky diaphragm .

 

12.8   Turn the Vacuum control until the Vacuum Gauge reads 0 or

       pull the vacuum hose off of the nipple.

 

12.9   Vacuum advance test.

       With the hose or zero vacuum adjust the distributor flash

       to protractor zero. Gradually increase the vacuum and

       observe the movement of the neon flash. Replace the vacuum

       control or recalibrates spring tension when vacuum

       advance does not perform according to specified limits.

       any deviation over 3 degrees indicates wear in the pick-up

       coil plate or bearings.

      

12.10  Turn the 'Motor speed control' full CCW.

           Turn the D1400 'main Power' 'Off'

 

12.11  The spark flashes may be viewed on the spark plug load assembly OR an adjustable spark gap.

 

           To use an adjustable spark gap assembly connect the ground   side of the adjustable spark gap to the magneto case and the high side to the coil output.

 

12.12  Turn the D1400 Main Power 'On'

 

12.13  Turn the Motor speed Control Clockwise until the motor

           begins to turn. The spark gap should indicate a bright

           strong blue spark . A weak thin pale spark indicates a

           faulty coil or weak module.

 

12.14  To stop the test Turn the 'Motor speed control' full CCW.

 

12.15  To test the Magneto primary current connect the

           Purple test lead from the D1400 to the magnetos primary

           current output.

 

           Set the Ammeter switch to the 30 amp position.

 

                    


 

12.16  Turn the Motor speed Control Clockwise until the motor

            begins to turn and slowly bring the Magneto to full RPM.

 

         The ammeter should will the maximum available primary Ac current up to 30 amps.

DO NOT RUN THIS TEST FOR MORE THAN 30 SECONDS TO AVOID OVERHEATING THE D1400 Ammeter LOAD.

 

12.17  To stop the test Turn the 'Motor speed control' full CCW.

           Turn the D1400 'main Power' 'Off'

 

 

Disconnect the Magneto and remove it from the Tester.

 

MAGNETO TEST COMPLETE